Boiler Control and Burner Management Systems Course
Electrical and Power Engineering

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Boiler Control and Burner Management Systems Course
Course Overview:
The professional development would enhance your productivity by focusing on safety and reliability of the systems making you proficient with motor control and burner management systems with this comprehensive training.
The pupils will understand how to prepare control documentation, evaluate control loops, and employ sophisticated control methods such as cascade, ratio, and feedforward. Apart from fundamental interlocks, alarms and monitoring systems for furnace explosion prevention, the course deals with fuel economy, feed system, boiler draft assisting pumps and combustion monitoring.
The students will be able to tune boiler control systems, design interlocks and simulate controlled operation systems to enhance their practical learning. Suitable for engineers, supervisors and technical management staff, the students will emerge ready to manage boiler systems and carry out operative processes in a safe manner.
Course Objectives:
Participant will be able to:
- Understand the benefits of improved boiler process control and savings as a result of improved efficiency
- Develop proper control systems documentation
- Apply principles and methods for flow and level measurements to improved boiler operations
- Specify appropriate strategies for flow, level and pressure control
- Tuning of boiler control systems
- Implement analyzer measurements for improving boiler efficiency
- Analyze basic control loops required for boiler operation
- Apply control concepts such as cascade, ratio and feedforward control for boiler control
- Specify appropriate safety system interlocks
- Evaluate process requirements for writing instrumentation specifications
- Understand the primary cause of furnace explosions
- Use design basis documentation and flow sheets
- Identify equipment needs for gas, oil, and pulverized coal systems
- Understand pre-firing purge requirements for both single and multiple burner boilers
- Follow the ignition-permissive establishment procedures for single and multiple burner systems
- Implement flame failure protection for specific systems
- Design alarms, interlocks, and emergency shutdown systems
- Understand the function and use of the burner front, operator interfaces, and logic systems
Who Should Attend?
This Intensive five-day instructional program covering the educational needs of Instrumentation and Control Engineers, Operation Engineers, Process and Utility Supervisors, Technical Management, Quality Control and Technical Supervisory personnel involved in Boiler Control & Burner Management Systems Engineering. No specific prerequisite training or experience required for registration.
Course Outlines:
- Basic Control Loops
- Combustion of Fuels
- Fuel Gas Analysis
- Steam Supply and Firing Rate Demand
- Feed water Control Systems
- Boiler Draft Systems
- Combustion Control
- Improving Operations with Computers and Analyzers
- Emerging Technologies
- Causes of Furnace Explosions
- BMS Interlock and Alarm Systems
- Control Systems
- System Design Trip Philosophy
- Programmable Electronic Systems
- Develop P&IDs for the boiler and gas, oil, and pulverized coal
- Review methods of efficiency calculations
- Use personal computer software to simulate boiler start-up and shutdown, and boiler control including drum level and cross -limiting fuel control
- Tune a boiler control system for maximum efficiency and learn the effects of boiler tuning
- Understand the function and use of the burner front, operator interfaces, and logic systems